Custom OEM UV Protection Contact Lenses Manufacturers & Factory

Premium Medical-Grade Ocular Solutions & Resilient Global Supply Chain Systems from Shenzhen Fresh Vision Co., Ltd.

Strategic OEM/ODM Manufacturing Partnership

Established on January 26, 2016, Shenzhen Fresh Vision Co., Ltd. has evolved into a premier B2B manufacturer specializing in custom UV protection contact lenses. Operating from a state-of-the-art 1,100 square meter cleanroom facility, we integrate cutting-edge polymer research, precision molding, and dynamic product customization.

With a decennial footprint in global export logistics and optical formulation engineering, we empower brand owners, distributors, and bulk retail enterprises across North America, Southeast Asia, and Europe to deliver safe, compliant, and highly functional contact lenses that block harmful UVA and UVB radiation.

Our collaborative design workflows span graphic custom processing, rapid formulation sampling, and tailor-made packaging designs to ensure that your private label line stands out structurally and aesthetically in the global optical marketplace.

Shenzhen Fresh Vision Factory cleanroom environment
10+
Years Industry Experience
1,100㎡
Modern Facility
100%
Quality Checked & Traced
3/5
Graduates in R&D Team

Technological Roadmap & Material Innovations

Engineering high-performance soft contact lenses with robust polymer matrices designed to absorb radiation without sacrificing hydration.

Copolymer Matrix: HEMA & NVP

We blend hydrophilic monomers (hydroxyethyl methacrylate) with NVP (N-vinylpyrrolidone) to build molecular networks that maximize hydration retention, keeping the cornea oxygenated and lubricated throughout the wearing cycle.

Active UV-Blocking Integration

Instead of superficial coatings, our polymer formulations embed Class II benzotriazole compounds directly into the lens monomer. This guarantees uniform blocking of 95% of UV-B and 70% of UV-A rays without degradation.

Dynamic Breathability (Dk/t)

High oxygen permeability is critical for ocular health. By optimizing the water content parameters (ranging from 38% to 42%), we balance material flexibility with tear-film oxygen transfer, preventing dry-eye syndrome.

China Factory 4.0: Modern Supply Chain Resilience

Shenzhen Fresh Vision utilizes automated systems and precise step-by-step quality inspections to secure volume stability and delivery timelines.

1
Demoulding step
Demoulding

Lenses are safely released from their cast molds without tearing or edge irregularities.

2
Soak and disinfect step
Soak & Disinfect

Extensive extraction cycles ensure the complete removal of non-polymerized monomers.

3
Film Suction step
Film Suction

Automated vacuum transfers handle hydrated lenses to prevent microscopic surface scratches.

4
Inspecting step
Inspecting

High-resolution optical projectors review every lens for surface inclusions and edge cracks.

5
Filling step
Filling

Lenses are placed into sterile saline buffer solutions to stabilize water and UV barrier activity.

6
Sterilization step
Sterilization

Autoclaves sterilize products under saturated steam to eliminate all pathogens.

7
Packing step
Packing

Foil-sealing occurs in high-cleanliness zones to seal structural freshness and UV parameters.

8
OQC step
Outbound Quality Control

Final physical testing verifies visual transmittance, power parameters, and block thresholds.

Precision Automated Machinery

Macro Industry Solutions & OEM Customization

How Shenzhen Fresh Vision tailors cosmetic, functional, and therapeutic lens lines to individual brand goals.

Parameter Class Customization Limits Clinical Target
Material Base HEMA / HEMA-NVP Copolymer High tear-film compatibility and breathability
UV Protection Levels Class I (>99% UVB, >90% UVA) / Class II (>95% UVB, >70% UVA) Ocular photokeratitis and cataract reduction
Water Content 38% to 42% Hydration Range Balancing shape retention and oxygen flow
Geometry Options Diameter (14.0mm to 14.5mm), Base Curve (8.5mm to 8.7mm) Accurate centration and high structural stability
Packaging Configuration Blister foil packs, sterile vials, multi-pack boxes Market differentiation and absolute shelf sterility

R&D Excellence & Graphic Custom Processing

With 5 specialized R&D engineers (including 3 holding graduate degrees and 2 junior college credentials), our laboratory supports rapid prototyping from schematic graphics to physical testing. Whether you are aiming to design wild cosplay contact lenses or natural-look cosmetic lines, our team handles tone mixing, pattern layering, and light-block tests to produce comfortable, safe, and visually striking products.

Quality Control & Global Compliance

We prioritize transparency and systematic product validation to satisfy strict medical regulatory environments.

Raw Material Traceability

Every single shipment of HEMA and NVP monomers, pigments, and storage solutions is documented and traceable back to certified global chemical suppliers. Batch numbers are preserved across all processing steps.

Total Line Inspection

Quality control is actively conducted on all active production lines. Utilizing Focimeters and spectral equipment, we test lens power parameters and inspect 100% of finished lenses to ensure defect-free shipments.

Sterilization Verification

All packaging components undergo physical autoclaving, supported by microbial challenge tests to verify that no aerobic or anaerobic bacteria, molds, or spores survive the sterilization cycles.

Global Enterprises, Procurement & Localized Support

Managing overseas supply chains with structured logistics networks, clear language options, and customized commercial programs.

Global Export Distributions

Our trade network spans established markets worldwide. Our main commercial distributions include:

  • North America (25%): Serving optical chains, cosmetic boutiques, and digital private labels.
  • Southeast Asia (20%): Providing breathable contact lenses matching regional climates.
  • Mid East (10%): Partnering with regional medical-grade distributors and cosmetic networks.

Accepted languages for client inquiries: Spanish, English, Chinese.

Who We Cooperate With

Our bulk manufacturing capabilities are engineered for:

  • Brand Businesses needing long-term OEM contracts with stable production schedules.
  • Optical Retailers seeking distinct, custom color product lines for brick-and-mortar storefronts.
  • Wholesalers & Distributors looking for private label flexibility and raw material compliance guarantees.

We offer low-barrier sample processing options to simplify local safety registrations.

FAQ: Custom OEM Contact Lenses Manufacturing

Get direct answers to common technical, logistics, and material inquiries from our manufacturing desk.

How is UV protection verified in contact lenses?

We use high-resolution spectral equipment to measure transmittance across the UV spectrum (280nm-380nm). Our Class II UV-blocking lenses reduce UV-A radiation by over 70% and UV-B by over 95%, matching international ocular health guidelines.

What is the minimum order quantity (MOQ) for OEM/ODM orders?

For custom packaging or color formulations, MOQ depends on parameters such as diameter, water content, and custom printing requirements. We provide flexible initial samples to let you run local market tests first.

Can we request modifications in water content and base curve?

Yes. Our R&D team can customize water content percentages (ranging between 38% and 42%) and mold base curves from 8.5mm to 8.7mm, adjusting the physical properties of the lens for optimal fit and hydration.

How do you guarantee raw material safety and trace batches?

We use a comprehensive barcode management system to trace all chemical materials, including medical-grade HEMA and organic color pigments, from raw material procurement through polymerization to packaging.

What sterilization standards does Shenzhen Fresh Vision apply?

All contact lenses are sealed in standard blisters and sterilized using automated steam autoclave cabinets. This process maintains lens shape while ensuring a high Sterility Assurance Level (SAL).

How long does the prototype sampling process take?

Standard graphic processing and sample verification take 7 to 15 working days. Once the prototype is approved, production scheduling depends on the order volume and your custom packaging choices.